Category: News

Why 24/7 Boiler Service & Maintenance Saves Businesses Time and Money sadsad

Posted on by Kelly Vanos

For any business that depends on steam or hot water generation, boiler performance has a direct impact on productivity, safety, and operational costs. A single unexpected breakdown can halt production, disrupt service delivery, and cause energy and labour costs to spike. That’s why partnering with a provider that offers 24/7 boiler service and proactive maintenance is one of the smartest long-term investments a business can make.

Today, leading organisations no longer view maintenance as a cost—they recognise it as a strategic advantage that protects output, keeps systems efficient, and minimises downtime all year round. Take a look at some benefits for your business:

 

Immediate Response Minimises Downtime and Lost Revenue With 24/7 Boiler Service

Boiler issues rarely occur during convenient hours. They often happen overnight, during peak production periods, or on weekends when traditional support is unavailable. With a 24/7 service partner, a trained technician can be dispatched immediately, reducing the duration and impact of outages.

Even a short failure can lead to:
• halted production
• missed delivery deadlines
• labour inefficiencies
• disruption to facility operations

Because Tomlinson Energy technicians carry essential spare parts, diagnostic equipment, and tools on board, many issues are resolved in a single visit—keeping operations running with minimal interruption.

 

Proactive Maintenance Prevents Expensive Breakdowns

Emergency repairs cost more, not just in service fees, but in the lost productivity they cause. Regular servicing dramatically reduces the likelihood of sudden failure by identifying and correcting issues early.

A comprehensive maintenance program typically includes:
• burner tuning and calibration
• safety device inspections
• pressure, combustion, and efficiency checks
• cleaning and descaling
• testing valves, pumps, controls, and monitoring systems

By detecting wear, inefficiencies, and safety problems before they escalate, businesses avoid major repair bills, emergency call-outs, and prolonged shutdowns. Over the lifespan of the boiler, proactive maintenance can save thousands of dollars in repair costs and lost output.

 

Improved Efficiency = Lower Energy and Operating Costs

Energy is one of the most significant ongoing expenses in heat and steam generation. When boilers are poorly maintained, scale build-up, combustion imbalance, and component degradation can cause energy consumption to climb sharply. Even a small drop in efficiency, just 5–10%—translates to higher operating costs.

Routine servicing restores performance by ensuring:
• clean heat-transfer surfaces
• correct combustion and airflow
• calibrated controls
• stable pressure and no leaks

For high-load operations, these improvements deliver immediate and measurable cost savings.

 

Extending Boiler Life Protects Capital Investment

Boilers are major assets expected to deliver years of reliable service. Without maintenance, components deteriorate faster, corrosion accelerates, and the system experiences unnecessary strain. This leads to premature equipment failure and earlier-than-planned replacement.

Regular maintenance extends the working life of the boiler and associated equipment, protecting capital expenditure and ensuring long-term reliability.

 

Supporting Safety and Compliance

Boilers operate under heat and pressure, meaning even small faults—such as poor combustion or irregular water levels—can quickly become safety risks. Consistent servicing ensures compliance with Australian Standards and state-based regulations, reduces workplace risk, and ensures safety systems are functioning correctly. Accurate maintenance records also support insurance requirements and audit processes.

 

Why Flexible 24/7 Boiler Service Keeps Operations Moving

Every facility operates differently. A 24/7 service provider can schedule maintenance during overnight shutdowns, off-peak periods, or planned outages—ensuring minimal disruption to daily operations. This flexibility is essential for businesses that cannot afford downtime.

 

Why 24/7 Boiler Service Is a Smart Long-Term Investment

When you combine the benefits—fewer breakdowns, improved efficiency, extended equipment life, safer operations, and reduced downtime—the financial return is clear. The cost of a structured maintenance program is almost always far lower than the cost of a single major breakdown.

For businesses that rely on steam or hot-water generation, 24/7 boiler service and proactive maintenance deliver reliability, performance, and long-term savings.

 

Ready to future-proof your energy system?

Contact Tomlinson Energy Service today to explore our full range of electric boilers and find the perfect solution for your business.

Tomlinson Boilers: Choosing the Right Boiler for Your Business sadsad

Posted on by Crystal Richardson

Choosing the right boiler system is a critical decision for any business that relies on steam or hot-water generation. Your choice affects productivity, energy efficiency, operational costs, and long-term reliability. Tomlinson offers a wide range of boiler solutions, from compact electric steam units to large packaged steam systems — designed to meet diverse commercial and industrial needs.

By partnering with Tomlinson, businesses gain tailored solutions, ongoing support, and full-service maintenance, ensuring reliable operations and energy-efficient performance.

 

Why Choosing the Right Boiler Matters

Every business has unique steam or hot-water demands. Some require low-capacity systems for sanitisation or small-scale heating, while others need high-pressure steam for industrial processes. Choosing the wrong boiler can lead to increased fuel costs, higher maintenance, and potential downtime.

A well-matched boiler ensures:

  • Consistent steam or hot-water supply,
  • Optimised energy efficiency,
  • Compliance with safety standards,
  • Long-term operational reliability.

 

Tomlinson’s Boiler Range

Compact Electric Boilers – Ideal for small facilities, food processing, or areas where space is limited. These low-emission units are clean, efficient, and easy to install.

Packaged Steam Boilers – Fire-tube or water-tube designs for medium to large operations, suitable for manufacturing, food & beverage processing, or industrial heating.

Custom Solutions – Tomlinson’s engineering team can design tailored boiler systems to meet unique production or operational requirements.

With design, installation, commissioning, and maintenance services, Tomlinson provides more than a boiler — it delivers a complete solution.


Key Considerations When Choosing the right Boiler

  1. Output & Steam Demand
    • Assess current and future steam or hot-water requirements to select the right size and capacity.
  2. Space & Installation
    • Compact models suit limited spaces, while larger boilers require dedicated rooms, proper ventilation, and compliance with safety codes.
  3. Efficiency & Running Costs
    • High-efficiency boilers reduce fuel and energy consumption, lowering long-term operating costs. Electric and condensing steam boilers also help meet sustainability goals.
  4. Compliance & Safety
    • Boilers must meet Australian Standards and workplace safety regulations. Tomlinson provides certified systems with ongoing support and 24/7 service availability.
  5. Scalability & Flexibility
    • As your business grows, boilers that can be upgraded or supplemented ensure energy infrastructure keeps pace with demand.

 

Choosing the right Boiler with Tomlinson

Tomlinson boilers are trusted for their performance, reliability, and full-service support:

  • Industry expertise – Over a century of engineering excellence.
  • Comprehensive service – Design, installation, commissioning, preventive maintenance, and emergency support.
  • Certified & compliant – Solutions meet strict Australian standards, giving peace of mind.
  • Energy-efficient & reliable – High-efficiency boilers reduce costs while maintaining consistent output for industrial and commercial processes.

 

Making the Right Choice

Before investing, consider your facility’s steam demand, space, efficiency goals, safety requirements, and service needs. Choosing a full-service provider like Tomlinson ensures that your boiler matches your operational requirements and supports your business long-term.

Ready to find the perfect boiler solution for your operations?

Contact Tomlinson Energy Service today to explore their full range of boilers and find the right match for your business.

The Future of Industrial Boilers in Australia: Efficiency, Compliance & Net Zero sadsad

Posted on by Crystal Richardson

As Australian industry moves toward a more efficient, safer and lower-emissions future, the role of industrial boilers in Australia is rapidly changing. Driven by rising energy costs, tightening compliance expectations, and national decarbonisation targets, boiler owners and operators now face a strategic opportunity: modernise or fall behind. 

Why Industrial Boilers in Australia Still Matter 

 

Across food and beverage, manufacturing, mining, pharmaceuticals, chemicals and infrastructure, boilers remain critical assets. They deliver the heat, steam and process stability that industrial operations depend on every day. 

However, the pressures around industrial boilers in Australia are increasing: 

  • Fuel costs remain volatile 
  • Regulations are becoming more robust 
  • Stakeholder expectations around sustainability are accelerating
  • Net zero alignment is now a commercial necessity 

Because steam and thermal systems often make up a major portion of industrial energy use, even small improvements in boiler efficiency or emissions can create large financial and environmental gains. 

Regulatory Expectations for Industrial Boilers in Australia Are Evolving 

 

The key standard governing boiler operations: AS/NZS 2593:2021 (Boilers: Safety Management and Supervision Systems) has replaced the older 2004 edition after nearly two decades, the update is significant. 

Many industrial sites still run older boilers or older supervision systems built around the previous standard. As a result, the 2021 revision is essential for compliance reviews, insurance expectations and maintenance requirements. 

The updated standard introduced: 

  • Enhanced safety-management and supervision requirements 
  • Modernised controls and protection systems 
  • Updated expectations for documentation and operator competency 
  • For the first time, specific references to environmental and emissions considerations 
  • Clearer guidance on inspection, access, lifting equipment and ongoing maintenance 

AS/NZS 2593:2021 remains a compliance pivot point — especially as regulators and insurers increasingly expect adherence to contemporary standards. 

 

Energy-Efficiency Expectations Are Strengthening 

 

Beyond safety, energy efficiency standards are tightening nationwide. New-build facilities, HVAC installations and major industrial upgrades are increasingly expected to adopt higher-efficiency equipment, including: 

  • Condensing boiler systems 
  • Advanced control and monitoring 
  • Heat-recovery systems 
  • Low-NOx or cleaner-fuel combustion technology 

This shift signals a broader national push: industrial heating equipment must be cleaner, safer and more efficient. 

Efficiency Is Now a Business Strategy — Not a Nice-to-Have 

High-Efficiency Boilers Reduce Operating Costs 

 

Modern condensing boilers, high-efficiency burners and digitally optimised control systems can deliver significant gains for industrial users. With efficiencies commonly reaching above 90%, operators can reduce fuel waste, cut energy consumption and improve reliability. 

Facilities operating legacy boilers typically face: 

  • Higher gas usage 
  • Rising maintenance requirements 
  • More frequent downtime 
  • Greater emissions intensity 

Upgrading or retrofitting industrial boilers in Australia is fast becoming a business-critical decision. 

Smarter Controls Improve Reliability and Uptime 

Industry-leading boiler systems now include: 

  • Remote monitoring 
  • Intelligent fault detection 
  • Automated blowdown systems 
  • Real-time performance tracking 

These enhancements not only reduce risk but also extend equipment lifespan and improve asset predictability. 

 

Industrial Boilers in Australia and the Path to Net Zero  

Australia’s net zero target for 2050 means boiler systems will face increasing scrutiny around efficiency and emissions. While electric boilers and renewable-powered heat systems are emerging options for some industries, many high-temperature applications will continue relying on gas-fired boilers — at least in the short term. 

However, several practical decarbonisation pathways are already available, including electrification where suitable, switching to lower-carbon fuels, adding waste-heat recovery, and upgrading to high-efficiency condensing technology. Even small efficiency gains can significantly reduce emissions and strengthen ESG performance. 

Businesses that modernise early gain a competitive edge: lower operating risk, better cost control, stronger sustainability credentials and greater long-term resilience. In a shifting regulatory and economic landscape, future-ready boiler systems help protect both business operations and brand reputation. 

 

What This Means for Operators of Industrial Boilers in Australia 

 

Facilities that rely heavily on steam and heat should now be asking: 

  1. Is my boiler installation aligned with AS/NZS 2593:2021? 
  2. How efficient is my current system compared to modern alternatives? 
  3. Am I prepared for higher energy costs over the next decade? 
  4. Is our organisation actively planning for net zero transitions? 
  5. Do we have the right partners to manage compliance and optimisation? 

These questions matter not only for safety and cost, but also for business continuity and reputation. 

 

How Tomlinson Supports the Future of Industrial Boilers in Australia 

 

Tomlinson Energy Service helps operators modernise, streamline and future-proof their boiler assets through: 

  • Compliance audits & third-party inspections aligned with AS/NZS 2593:2021 
  • Preventative maintenance, upgrades & performance tuning 
  • Emergency response and troubleshooting 
  • Risk management, reporting & documentation 
  • Efficiency assessments and system optimisation 
  • Strategic advice for electrification and decarbonisation pathways 

As one of Australia’s most experienced boiler service providers, we help remove complexity from compliance, reduce downtime, and support sustainable, high-performance operations. 

The Future Is Clear: Early Adopters Will Lead the Market 

 

The landscape for industrial boilers in Australia is shifting quickly, and efficiency, compliance and net-zero readiness are no longer optional. Upgrading systems, improving controls and planning for low-emissions heat generation helps organisations cut operating costs, improve safety, meet regulatory expectations and build long-term resilience. 

If you’d like guidance on upgrading or future-proofing your boiler systems, contact Tomlinson Energy Service today, our team is here to help.

Industrial Boilers Australia Maintenance and compliance services

Steam Boilers for Breweries and Artisan Food Manufacturers sadsad

Posted on by Crystal Richardson

Efficient, Sustainable Heat for Craft and Culinary Excellence

In Australia’s booming craft brewing and artisan food scene, steam is often at the heart of production. As a result, steam boilers play a vital role in ensuring consistent quality and performance, powering everything from brewing and pasteurising to baking and sterilising equipment. From brewing the perfect craft beer to pasteurising sauces, baking, or sterilising equipment, steam boilers are used by producers every day.

But not all boilers are the same, and therefore, choosing the right one for your process can make all the difference.
At Tomlinson Energy Service, we specialise in helping breweries, distilleries, and food manufacturers find the perfect steam solution. From compact electric boiler models for boutique producers to high-efficiency industrial systems for large-scale facilities, our team of engineers can determine the right boiler for your needs.

Why Steam Boilers Matter in Breweries, Food and Beverage Production

Steam is one of the most versatile heat sources available. For example, in brewing and food manufacturing, it is used for:

  • Mashing and brewing in beer production
  • Cooking, pasteurisation, and sterilisation in food processing
  • CIP (clean-in-place) cleaning systems
  • Humidity and temperature control in bakeries and packaging
  • Heating and sanitation in dairy and beverage operations

Steam boilers provide high, consistent temperatures, precise temperature control, and clean energy, critical for maintaining production timeframes, quality, and hygiene.

Steam Boilers for Breweries and Food Manufacturers – What to Consider

In Australia’s booming craft brewing and artisan food scene, steam boilers for breweries and food manufacturers are essential for consistent, reliable heat. When selecting a steam boiler for a food or beverage facility, consider these key factors:

1. Efficiency, Space and Sustainability

  • With energy costs on the rise and floor space often an issue, electric steam boilers can be a great option.
  • Electric boilers have a smaller footprint and deliver up to 99.5% thermal efficiency with zero on-site emissions, ideal for urban, indoor installations.
  • Electric boilers also do not require fluing to atmosphere, therefore, their installation much more straightforward than gas or diesel fired equivalents.

2. Compliance

All Tomlinson steam boilers are fully compliant with Australian Standards ensuring you maintain both safety and certification.

Service and Support You Can Trust

Every boiler system needs more than just great engineering, it needs reliable boiler service. Tomlinson Energy Service offers:

  • Design, installation, and commissioning
  • Preventative maintenance programs
  • 24/7 emergency support Australia-wide
  • Compliance certification with WorkSafe and insurance standards

Whether you are installing a new system or upgrading an existing one, our in-house engineers and technicians ensure your boiler runs efficiently, safely, and reliably.

Why Partner with Tomlinson Energy Service

With over 90 years of experience, Tomlinson is one of Australia’s most trusted boiler specialists. We combine engineering excellence with industry-specific expertise, supporting the food and beverage industry from small artisan producers to large scale manufacturing corporations.

When you choose Tomlinson, you’re not just buying a boiler, you’re gaining a long-term partner dedicated to providing quality compliant products, combined with the highest level of industry expertise and support.

Smarter Steam for a Sustainable Future

Whether you’re brewing craft beer in a converted warehouse or running a full-scale food production facility, the right steam system can transform your energy efficiency, production output, and environmental impact.

Ready to upgrade your steam system?

Contact Tomlinson Energy Service today to find out how we can help design, supply, and service your boiler system for performance and sustainability.

Electric Boilers in Australia: Smarter, Sustainable Energy for Every Business sadsad

Posted on by Crystal Richardson

The Shift Towards Smarter, Cleaner Energy

Across Australia, industries are rethinking the way they generate heat and steam. With sustainability targets tightening and energy costs rising, many businesses are now exploring electric boilers in Australia as a smarter, cleaner alternative to traditional fuel-fired systems.

Electric boilers are not only efficient but also simple to maintain, compact in design, and produce zero on-site emissions. From small artisan food producers to large-scale manufacturers, these systems are proving that clean energy doesn’t mean compromising on performance.

At Tomlinson Energy Service, we’ve been supporting Australian businesses for decades with advanced boiler technology, expert boiler service, and national maintenance coverage. Our partnerships with world-leading manufacturers mean we can deliver electric boiler solutions that meet the needs of every business, big or small.

Why Electric Boilers in Australia Are Gaining Popularity

The adoption of electric boilers in Australia is growing rapidly thanks to five key advantages:

  1. Near-100% Efficiency

Electric boilers convert almost all supplied energy directly into usable heat, unlike gas or oil-fired systems that lose energy through combustion and exhaust gases. This makes them ideal for businesses seeking maximum output with minimal waste.

  1. Zero On-Site Emissions

By removing combustion entirely, electric boilers eliminate CO₂, NOx and SOx emissions at the point of use – a significant advantage for companies with environmental compliance targets or ESG reporting obligations.

  1. Compact and Quiet Design

Electric boilers are far smaller than their gas or oil counterparts, making them perfect for space-constrained facilities or operations that are open to the public, such as breweries, bakeries, and educational campuses.

  1. Simple Maintenance and Operation

With no burners, fuel lines, or flue systems, maintenance requirements are dramatically reduced. This translates to fewer breakdowns, lower overall costs, and improved workplace safety.

  1. Future-Ready Sustainability

Australia’s journey toward net zero is accelerating. Electrification is one of the simplest and most direct paths to decarbonisation, particularly for businesses that source renewable power or generate solar energy on site.

Choosing the Right Electric Boiler for Your Business

Every business has unique operational needs. At Tomlinson Energy Service, we work closely with clients to identify the right system, whether that’s a compact model for a brewery or a larger Industrial solution.

Our Process Includes:

  • Load and system assessments to ensure proper sizing.
  • Design and installation guidance for seamless integration.
  • Compliance and documentation support to meet Australian Standards.
  • Preventative maintenance and 24/7 boiler service to maximise reliability.

Our national network of technicians provides ongoing support, ensuring your boiler runs safely, efficiently, and without costly downtime.

Smarter Energy for Every Industry

From breweries and distilleries to hospitals, food manufacturers, and universities, electric boilers are transforming the way Australian industries produce hot water and steam. They offer the flexibility, safety, and performance today’s operations demand, while supporting the broader push toward cleaner, renewable energy.

At Tomlinson Energy Service, our mission is simple: to help Australian businesses achieve compliance, continuity, and cleaner energy use.

Ready to Future-Proof Your Energy System?

If you’re considering making the switch to electric, our team can guide you through every step, from system design and selection to installation and after-sales service.

Contact Tomlinson Energy Service today to learn more about how Fulton and Bosch electric boilers can help you achieve smarter, more sustainable operations.

 

Electric Boilers for Businesses in Australia: Fulton & Bosch Leading the Way sadsad

Posted on by Crystal Richardson

In today’s competitive market, businesses of all sizes are looking for smarter ways to reduce costs, improve efficiency, and meet sustainability targets. One area that has become a clear focus is energy generation, with electric boilers emerging as the solution of choice for forward-thinking companies in Australia.

Whether you’re a small artisan bakery or a large manufacturing plant, electric boilers provide near-100% efficiency, zero on-site emissions, and lower maintenance costs, making them not only practical but future-proof. At Tomlinson Energy Service, we’re proud to partner with two of the world’s leading brands, Fulton and Bosch, to deliver electric boiler solutions tailored to every business.

Why Electric Boilers Are the Smarter Choice

Electric boilers are rapidly gaining ground in Australia thanks to a unique combination of benefits:

  • Near-100% efficiency: All energy goes directly into generating steam or hot water, with minimal losses.
  • Zero on-site emissions: Helping businesses stay compliant with tightening environmental standards.
  • Compact and quiet operation: Perfect for space-constrained sites or customer-facing facilities.
  • Low maintenance: With no burners or combustion processes, servicing is simpler and downtime is reduced.
  • Sustainability: As Australia moves toward net zero, electrification provides a clear pathway for greener operations.

Fulton: Innovation for Modern Facilities

For over 75 years, Fulton has led the way in boiler design, offering systems that combine efficiency, innovation, and reliability.
Fulton’s range of electric steam boilers is especially popular among small to medium-sized businesses, but their versatility means
they’re also suitable for larger operations.

Key advantages of Fulton electric boilers include:

  • Compact, space-saving designs: ideal where floor space is limited.
  • Modern aesthetics: Sleek, professional appearance, perfect for facilities with visible operations.
  • Quiet operation: Important for food, beverage, and manufacturing businesses with customer-facing environments.
  • Compliance and safety: Fully certified for Australian industries.

From artisan food manufacturers to specialty breweries and distilleries, Fulton’s electric boilers provide a cost-effective,
sustainable solution without compromising performance.

👉 Explore Fulton’s electric boiler range here: Fulton Electric Boilers

Bosch: Power and Reliability for Demanding Industries

As a global leader in engineering, Bosch brings unmatched reliability and scale to industrial boiler systems.
Bosch’s electric steam boilers are designed for larger businesses with higher steam demands, offering the same near-100% efficiency,
but with the power and durability to support heavy-duty operations.

Highlights of Bosch electric boilers include:

  • High-output capacity: Suitable for large-scale manufacturing, processing, and industrial applications.
  • Robust design: Built to deliver long-term reliability under demanding conditions.
  • German engineering excellence: Precision manufacturing and advanced technology ensure efficiency and performance.
  • Sustainability at scale: Helping industries cut emissions while maintaining productivity.

👉 Explore Bosch’s electric boiler range here: Bosch Electric Boilers

Choosing the Right Boiler for Your Business

Every business is different and so are its energy needs. That’s why Tomlinson Energy Service works closely with clients across
Australia to recommend the right boiler, whether that’s a compact Fulton model or a high-output Bosch system.

Our team of in-house engineers and technical specialists provides:

  • Load and system assessments to size boilers correctly.
  • Design and compliance support for smooth installation.
  • Preventative maintenance programs to protect long-term efficiency.
  • 24/7 nationwide service coverage.

When you partner with Tomlinson, you’re not just buying a boiler, you’re gaining a trusted energy partner.

Smarter Energy, Smarter Business

Whether you’re a small-scale food producer or a large industrial operator, moving to electric steam boilers is a smart step toward
efficiency, sustainability, and compliance. With Fulton’s modern, space-saving designs and Bosch’s high-performance industrial systems,
Tomlinson Energy Service gives you access to the best of both worlds.

Ready to future-proof your energy system?
Contact Tomlinson Energy Service today to explore our full range of electric boilers and find the perfect solution
for your business.

Boiler Compliance Australia Checklist  sadsad

Posted on by Crystal Richardson

Why Boiler Compliance Matters More Than Ever 

Quick links:

Across Australian industries, the pressure is on. When it comes to Boiler compliance Australia, regulatory bodies are tightening requirements, insurers are raising expectations, and the risks of non-compliance are too costly to ignore. For businesses that rely on steam and hot water boilers to power operations, from food processors and chemical manufacturers to healthcare and mining sites, boiler compliance is not optional.  

It is essential. 

Yet, for many operations managers, maintenance planners, and engineers, navigating the layers of Australian Standards, requirements, and insurer documentation can be time-consuming and confusing. 

That’s where Tomlinson Energy Service comes in, giving you a clear path to compliance without the stress. 

The Real Risks of Boiler Non-Compliance 

A single missed inspection or outdated certificate can have wide-reaching consequences: 

❌ Unplanned production shutdowns 
❌ Rejected insurance claims 
❌ Safety incidents and injury risk 
❌ Regulatory fines or legal exposure 
❌ Loss of operating license 

Compliance is not a one-off task. It is an ongoing commitment, one that requires trained technicians, thorough documentation, and up-to-date knowledge of regulations. You can find out more from WorkSafe Victoria here. 


Boiler Safety, Compliance and Stronger Oversight 

Boiler Compliance Australia Standards and Regulations

Australian regulators are tightening their focus on boiler safety and compliance and the burden on operators is growing. 

For all the latest regulations see: 

  • AS/NZS 2593:2021 – The latest national standard for boiler supervision and safety, reflecting advancements in automation and emissions control 
  • Mandatory risk management plans – Especially in Victoria and Western Australia 
  • Annual inspections – Now required by many insurers and WorkSafe authorities 
  • Detailed documentation – Needed for audits, renewals, and legal compliance 

For 24/7 operations, even a small gap in compliance can lead to serious disruption. That is why many businesses are turning to Tomlinson to stay ahead of the curve. 

See WorkSafe Victoria’s guide for Inspection and maintenance of unattended boilers

Boiler Compliance Australia Checklist 

🔧 General Safety and Operation 

☐ Current boiler registration and certification with the relevant state authority 
☐ Boiler meets the correct supervision category under AS/NZS 2593:2021 
☐ Safe operating procedures (SOPs) documented, reviewed, and accessible to staff 
☐ Emergency shut-off and safety interlocks tested and operational 
☐ Site-specific training provided to boiler operators and supervisors 
☐ Logbooks maintained and available for operator entries and checks 

🛠️ Inspection and Maintenance 

☐ Annual internal and external inspection by a qualified, independent authority 
☐ Condition report prepared and signed off by a certified boiler inspector 
☐ Pressure safety valves calibrated, tested, and tagged 
☐ Boiler gauges and controls tested for accuracy 
☐ Ongoing condition monitoring (e.g. vibration, corrosion, temperature) 
☐ Maintenance schedule documented and followed 
☐ Water treatment logs and chemical dosing records maintained 

🧾 Insurance and WorkSafe 

☐ Documentation complies with your insurer’s boiler and pressure vessel conditions 
☐ WorkSafe-required records (e.g. hazard registers, inspection reports) up to date 
☐ Risk Management Plan (RMP) in place and reviewed annually 
☐ Maintenance and inspection logs available on request 
☐ Evidence of operator competency and qualifications retained 
☐ Non-conformance reports addressed and closed out 

🌿 Environmental and Efficiency 

☐ Emissions monitoring conducted (if required by environmental licence) 
☐ Flue gas analyser testing completed and documented 
☐ Energy efficiency measures in place and optimised 
☐ Insulation checked for damage or degradation 
☐ Legacy equipment reviewed for upgrade against modern efficiency standards 
☐ System performance reviewed for heat loss or over-firing 

🔒 Site-Specific & Industry Requirements 

☐ Redundancy systems in place (where required) to ensure continuity of operations 
☐ Remote alarm and control systems tested and integrated (if applicable) 
☐ Permit-to-work systems followed for hot work and confined space entries 
☐ Asset management system includes boiler and pressure vessel registers 
☐ Appropriate signage, barricades, and safety labels clearly displayed 
☐ Access ladders, platforms, and lighting compliant and maintained 

This checklist is a general guide only. Boiler compliance requirements vary based on state regulations, boiler class, and your industry.

For a comprehensive audit or to ensure your system meets the latest Australian Standards and WorkSafe obligations, contact the Tomlinson Team.

📞 Contact us today to book a consultation with a certified inspector.

How Tomlinson Makes Boiler Compliance Easy 

Our clients rely on us for two key outcomes: 

1. Boiler Compliance Australia: Third-party inspections, reporting, and certification to ensure safe operation and compliance with all relevant Australian Standards and regulations. 

2. Continuity, Service & Maintenance: Keeping boilers running efficiently and safely, without unplanned downtime or operational disruptions. 

From detailed site audits and risk assessments to system upgrades and annual servicing, Tomlinson Energy Service delivers end-to-end compliance support and 24/7 maintenance tailored to your boiler, your industry, and your location. 

What’s Included in Tomlinson’s Compliance Programmes 

  • Certified pressure vessel inspections 
  • Full WorkSafe and insurance documentation 
  • Risk assessment and audit preparation 
  • Scheduled servicing and performance tuning 
  • Compliance gap analysis and upgrades 
  • Regulatory updates and industry advice 
  • National coverage and 24/7 emergency support 

Backed by The Environmental Group Limited, we also offer access to broader environmental engineering support and technology, helping clients stay safe, sustainable, and compliant. 

Trusted by Australia’s Industry Leaders 

From multinational mining companies and district energy networks to food and beverage processors, our clients choose Tomlinson because we simplify the complex. Our team understands the technical, regulatory, and operational challenges of boiler compliance and we act as an extension of your team to ensure you stay protected. 

✔ Ready to Tick Off Your Compliance Checklist? 

Do not wait for an audit or breakdown to realise your boiler system is exposed. 

With Tomlinson Energy Service on your side, you can Meet Boiler Compliance Australia Standards: 

✅ Achieve full regulatory compliance 
✅ Protect your team and operations 
✅ Avoid costly downtime and fines 
✅ Extend the lifespan of your boiler system 
✅ Focus on your business while we manage the risk 

Talk to our team today! 

Tomlinson Boiler Compliance Australia Experts Working on-Site

Leading the Charge in Clean Steam: Why Fulton and Tomlinson Energy Deliver the Best in Electric Steam Boilers sadsad

Posted on by Crystal Richardson

In today’s drive towards net zero, energy conscious industries are seeking smarter, cleaner ways to generate heat and steam. Electric steam boilers have emerged as a key solution, delivering energy efficient, zero-emission performance across a variety of industrial applications.

At the forefront of this shift is Fulton, a global leader in heat transfer innovation, and Tomlinson Energy, Australia’s trusted provider of industrial steam solutions. As a proud part of The Environmental Group, Tomlinson Energy brings unmatched expertise, engineering excellence, and a commitment to sustainable progress to every project.

Fulton Boiler range available from Tomlinson Energy

Why Electric Steam Boilers?

Electric steam boilers are transforming the industrial landscape. Their advantages include:

  • Zero emissions: No combustion means no greenhouse gases or particulate matter, aligning with ESG targets and clean energy goals.
  • Higher efficiency: Electric boilers boast near 100% efficiency, ensuring every kilowatt is effectively converted to steam.
  • Low maintenance: With fewer moving parts and no burners, servicing is simpler, safer, and less frequent.
  • Compact and modular: Ideal for space restricted facilities and scalable for growing operations.
  • Quiet and clean operation: No noise pollution or combustion by-products.

Fulton and Tomlinson Energy: A Partnership for Excellence

Fulton, renowned for its pioneering heat transfer products, has joined forces with Tomlinson Energy, Australia’s leading steam boiler provider, to deliver state-of-the-art electric steam boiler systems tailored to diverse industrial needs.

As a proud part of The Environmental Group, Tomlinson Energy is backed by a national network of engineering professionals who are passionate about delivering practical, reliable, and sustainable solutions. This partnership delivers:

Cutting-edge Fulton boiler technology

Fulton’s FBE and FBL vertical electric steam boilers are compact, energy efficient, and built to perform in the most demanding environments. With models ranging from 0.8kW to 2100kW, they are designed to deliver powerful steam generation with minimal footprint.

  • FBE Series: Perfect for low to medium-demand steam applications, delivering up to 1300kW.
  • FBL Series: Engineered for high-performance needs, up to 2100kW output, with fully immersed elements for ultra-efficient heat transfer.
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FBW Electric Hot
Water Boiler
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FBL Vertical Design
Electrical Boiler

FBE - Electric Steam Boiler
FBE Vertical Electrical
Steam Boiler

Tomlinson Energy Service

Tomlinson Energy offers complete lifecycle support, including:

Together, Fulton and Tomlinson Energy deliver more than just a boiler—they provide a future-ready steam solution engineered for reliability, sustainability, and peace of mind.

Industries That Benefit from Electric Steam Boilers

Electric steam boilers are ideal for industries where clean, reliable steam is essential:

  • Food & Beverage: Cooking, sterilising, and cleaning applications require pure, contaminant-free steam.
  • Pharmaceutical & Healthcare: Steam is critical for sterilisation, precise processing, and cleanroom environments.
  • Textile & Garment: Steam is essential for dyeing, pressing, and fabric finishing.
  • Brewing & Distilling: Clean steam supports quality and consistency in craft processes.
  • Chemical & Petrochemical: Reliable heat and steam are crucial for safe, controlled reactions.

A Future-Focused Steam Solution

In an era of decarbonisation, sustainability, and energy innovation, electric steam boilers are a strategic investment. By combining Fulton’s trusted engineering with Tomlinson Energy’s local expertise and national service footprint, you get more than a boiler, you gain a partner in progress.

Backed by The Environmental Group, engineering a sustainable future.

learn how we can deliver the ideal electric steam boiler for your facility, get in touch with our expert team today.

Atlas Copco 6MW Hire Boiler: Powering Industrial Operations, Engineered and Installed by Tomlinson Energy sadsad

Posted on by Crystal Richardson

At Tomlinson Energy, a proud part of The Environmental Group, we understand that reliability and efficiency are key to successful industrial operations. That’s why we’ve engineered and installed the impressive 6MW Hire Boiler for Atlas Copco with the goal that this boiler can be hired out in Australia and New Zealand. This high-performance unit will provide uninterrupted energy to meet the operational demands of their clients.

Tomlinson Energy doesn’t just install boilers—we engineer them to meet the specific needs of our customers. Our team ensures that each unit is built for maximum efficiency and long-term reliability, supporting a wide range of industrial applications.

6MW Hire Boiler – Quick and Easy Installation – Powered by Tomlinson Energy:

One of the standout features of this unit is its incredibly fast installation process. Delivered in two sections—the boiler itself and the ancillary skid—our expert team at Tomlinson Energy ensures this system can be up and running in just a day! No downtime, no hassle—just efficient, reliable energy right when it’s needed most.

The Atlas Copco 6MW boiler isn’t just designed for quick installation; it’s built to withstand tough industrial conditions. The heavy-duty Bond deck cladding ensures the boiler remains in top condition throughout transport and on-site operation, avoiding any dents or damage. It’s a unit that’s made for the long haul, delivering maximum performance in the most challenging environments.

With a dual-fuel burner capable of running on both natural gas and oil, this boiler offers unparalleled flexibility. Should one fuel source become unavailable, the system can seamlessly switch to the other, ensuring continuous operation. For our customers, this means peace of mind—knowing their energy supply won’t be disrupted.

Comprehensive and Efficient System Design:

When it comes to ensuring the boiler runs at its best, Tomlinson Energy doesn’t cut corners. The accompanying skid is packed with all the essential components, including pumps, a 6,500-litre feed tank, a duplex softener, chemical dosing systems, and a duplex economiser. For maximum efficiency, the economiser can be bypassed as needed, giving operators complete control over the system’s performance.

To make the installation process even smoother, the feed tank is equipped with steam heating, ensuring the system is ready for immediate operation. The skid also comes with pre-installed plugs for pumps and electrical components, making connections quick and easy. This thoughtful design minimises any disruption during the setup process, enabling a hassle-free transition from delivery to full operation.

Ongoing Maintenance & Support – National Service Network:

At Tomlinson Energy, customer service is our highest priority. We don’t just engineer and install boilers—we also provide first-class maintenance and repair services to keep them running efficiently for longer. Our national maintenance service ensures that your boiler remains in peak condition, with spare parts readily available for quick replacements. From routine servicing to emergency repairs, our expert technicians are always on hand to support your operations.

We know that time is money in industrial settings, which is why we’ve made the transport and lifting of the Atlas Copco 6MW boiler as easy as possible. With heavy-duty lifting points for a forklift, the unit can be offloaded quickly and safely. Plus, the stack is securely transported on the boiler platform, permanently fitted to the ancillary skid for convenience.

The Atlas Copco 6MW hire boiler is not only designed and certified for use in Australia, but it’s also registered for use in New Zealand. This certification means it adheres to the highest international safety, quality, and performance standards—giving our customers confidence in the reliability and longevity of the system.

At Tomlinson Energy, we’re committed to providing the best solutions for our clients—solutions that power their operations and help them thrive. The Atlas Copco 6MW hire boiler is a perfect example of how we combine cutting-edge technology, expert installation, and industry-leading service to create a sustainable future for businesses across the globe.

If you’re looking for reliable energy solutions with a quick turnaround, look no further. Tomlinson Energy, backed by The Environmental Group, has the expertise and resources to help you stay ahead of the curve. Get in touch!

Atlas Copco 6MW Hire Boiler installed by Tomlinson Energy, delivering reliable industrial power
Industrial 6MW Hire Boiler by Atlas Copco, expertly installed for maximum performance
Fully operational 6MW Hire Boiler engineered by Tomlinson Energy for Atlas Copco
Installation of boiler and the ancillary skid by Tomlinson Energy Service
Tomlinson Energy’s 6MW Hire Boiler system providing seamless energy solutions
6MW Boiler, ensuring uninterrupted industrial operations

Why Condensing Boilers Are a Game-Changer for Energy Efficiency sadsad

Posted on by Multi Mode

In the quest for improved energy efficiency and reduced operating costs, condensing boilers have emerged as a transformative technology in the heating industry. Unlike traditional boilers, these advanced units capture and reuse heat that would otherwise be wasted, offering significant advancements in both performance and efficiency. In this blog, we will explore this technology can revolutionise energy use in commercial and industrial applications, highlighting their benefits, operational mechanics, and the positive impact they can have on your business’ bottom line and the environment.

The Science Behind Condensing Boilers

Condensing systems represent a significant advancement in heating technology, primarily due to their innovative approach to heat recovery. Unlike conventional models, which lose a substantial amount of heat through the flue gases, these systems are engineered to capture this otherwise wasted energy. This is achieved through a process called “condensation“, where the flue gases are cooled to a point where the water vapour they contain turns back into liquid. By extracting the latent heat from these gases, condensing systems not only increase efficiency but also enhance overall performance.

How Condensing Boiler Systems Enhance Energy Efficiency

Advanced heating systems are designed to maximise energy efficiency and reduce operating costs. They achieve this through technology that optimises heat recovery from exhaust gases. Here’s how they enhance energy efficiency:

  • Heat Recovery: Unlike traditional systems that expel hot flue gases without additional use, these units capture and recycle the heat from these gases. This process significantly lowers the amount of energy required to heat water, as the boiler reuses the heat that would otherwise be lost.
  • Lower Operating Temperatures: These systems operate at lower temperatures compared to conventional ones. This allows for the extraction of more heat from the flue gases and the condensation of the water vapour, further boosting efficiency. By maintaining lower temperatures, less fuel is required for heating.
  • Enhanced Efficiency Ratings: They often feature higher efficiency ratings, sometimes exceeding 90%. This means a greater proportion of the fuel’s energy is converted into usable heat rather than being wasted.
  • Reduced Fuel Consumption: With improved efficiency comes reduced fuel consumption. These systems use less fuel to produce the same amount of heat as their non-condensing counterparts, leading to lower energy bills and a smaller carbon footprint.
  • Eco-Friendly Performance: By enhancing heat recovery and reducing energy waste, these systems help lower greenhouse gas emissions. This eco-friendly performance aligns with modern energy-saving goals and regulations.               

Comparing Energy Efficiency: Condensing Boilers vs. Conventional Models

When choosing the right system for your needs, energy efficiency is crucial. Here’s how advanced condensing technology compares to conventional models:

Heat Recovery Capabilities

Advanced systems capture and reuse heat from the flue gases that would otherwise be wasted, significantly enhancing efficiency. Conventional models typically only utilise the heat generated during combustion, with much of the energy lost through the flue.

Energy Utilisation

By extracting additional heat from exhaust gases, these advanced systems achieve efficiency ratings of over 90%. Conventional models usually operate at efficiencies around 70-80%, with higher fuel consumption and lower efficiency leading to increased operational costs and a larger environmental footprint.

Operating Costs

These systems reduce overall fuel consumption and operating costs by utilising energy more effectively. Although the initial investment may be higher, the long-term savings on energy bills often justify the expense. Conventional models might have a lower upfront cost but can result in higher operating costs due to their lower efficiency.

Maintenance and Longevity

While these advanced systems may require more regular maintenance to keep the condensation system functioning properly, their efficient performance and longevity can offset maintenance efforts with lower energy bills and a longer service life. Conventional models might have less frequent maintenance needs, but inefficiency and higher operational costs can affect overall system longevity and performance.

Understanding these differences can help you make an informed decision when selecting a system that meets your efficiency goals and budget. Advanced condensing technology offers a significant advantage in energy efficiency, leading to cost savings and a reduced environmental impact compared to conventional models.

 

Looking to Install a Condensing Boiler?

At Tomlinson Energy Service, we provide expert installation and maintenance tailored to maximise the efficiency of your new system. With over 100 years of experience, our team ensures your condensing boiler is installed correctly and operating at peak performance.

Get in touch with us by calling your state-specific telephone number. Alternatively, you can fill out our online contact form and we will get back to you.